Wednesday, May 22, 2024

WITTMANN USA Innovates with Dual-Robot System for Efficient Stack Mould Operations

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WITTMANN USA has revolutionized the stack mould sector by introducing a bespoke robot system featuring dual high-speed top entry robots. This state-of-the-art system significantly enhances efficiency and cycle times while reducing the stress on the machinery, leading to longer intervals between maintenance.

Molding companies conventionally select dual vertical arm robots for automated handling in stack mould applications. Yet, this established approach often encounters limitations regarding speed and payload capacities. Addressing this inefficiency, WITTMANN’s dual top entry robot solution offers a more powerful alternative with proven faster operations and robust performance.

According to Jason Long, the national sales manager for robots and automation at WITTMANN, the company’s innovative dual-robot cells are specifically tailored for stack mould applications, providing an out-of-the-box solution that many moulders might not initially consider. WITTMANN’s team is dedicated to bringing this game-changing technology to the forefront of the industry.

Designed for complexity and speed, WITTMANN’s standard high-speed robots are adept at managing stack mould tasks, achieving rapid cycle times ranging from 7 to 12 seconds or more. Furthermore, the flexibility of the robot cells allows for custom configurations, such as varying stand mounts for smaller machine footprints, integrated conveyor systems, and additional automation equipment.

The versatility of the robots’ programming ensures that they can either work in unison for stack mould operations or independently when two-plate moulds are used. Drawing from decades of experience and having produced over 35,000 units, WITTMANN robots are celebrated for their reliability and innovation, ensuring that they remain indispensable tools within the plastic industry.

Revolutionizing Stack Mould Robotics with WITTMANN USA’s High-Speed System

WITTMANN USA’s introduction of a dual high-speed top entry robot system has made a significant impact on the stack mould sector. This cutting-edge development is not only streamlining the efficiency and decreasing the cycle times but also leads to a reduction in stress exerted on the machines, which stretches the periods required between maintenance sessions.

The Traditional Approach and Its Disadvantages

Traditionally, the industry has opted for dual vertical arm robots for handling tasks within stack mould applications. However, this approach often hits a wall when it comes to speed and payload capacity. Breaking away from traditionally adopted methods, WITTMANN’s innovation propels performance metrics significantly ahead.

Out-of-the-Box Automation Solutions

Jason Long, the national sales manager for robots and automation at WITTMANN, emphasizes that their tailored dual-robot cells are game changers within the stack moulding niche, offering superior benefits that may not be immediately apparent to moulders. The commitment of the team at WITTMANN implies a focus on setting new industry standards through technological advancements.

Customization and Versatility

With standard high-speed robots optimized for complex and swift stack mould tasks, WITTMANN enables cycle times that are remarkably fast, notably within the 7 to 12 second range. The flexibility of these robot cells is exceptional, as it accommodates various configurations, which include different stand mounts for compact machine footprints, integrated conveyor systems, and a plethora of automation equipment alternatives.

The programmability of WITTMANN robots is remarkably versatile, allowing for synchronized operations for stack moulds or separate actions for two-plate moulds. WITTMANN’s impressive production of over 35,000 reliable and innovative units underlines the brand’s dominance and indispensable role in the plastic industry.

Industry Forecast and Related Issues

Looking at the industry at large, the global industrial robotics market is set to burgeon, driven by the increased adoption of automation across numerous sectors. Market forecasts suggest robust growth, with expectations of escalated demand for precise industrial activities where robotics can significantly improve productivity and reduce errors.

However, there are challenges that persist across the field, including the initial cost of investment, the need for skilled labor to manage advanced robotics systems, and potential disruptions in employment dynamics. As industries lean more heavily on automation, the labor market may see shifts in demand towards roles that involve robot management and maintenance over manual labor.

Additionally, regulations and safety standards continue to evolve in tandem with these technological advancements. Companies need to comply with these regulations to ensure safe operations and avoid possible legal liabilities.

In terms of stack moulding, innovation like WITTMANN’s robot system encourages the industry to reconsider traditional methods, pushing towards more advanced, efficient, and flexible manufacturing solutions.

To explore more about WITTMANN’s contributions and industrial automation technologies, interested parties can visit their main website at

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